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Communication cable foaming extrusion line application
Industry solution

Communication & Data Cable

Low-smoke halogen-free sheathing, foam-skin insulation and shielding / wrapping materials with foaming and taping lines for communication and data cables.

Application background

What this application demands

Communication and data cables depend on stable electrical performance and clean construction — and, increasingly, on low-smoke halogen-free safety in risers and plenums. LSZH supplies LSZH sheathing and insulation compounds, plus the foaming, pair-twisting and taping equipment and the shielding and wrapping materials that complete a data cable.

Signal integrity

Foam-skin insulation and tight dimensional control keep impedance and attenuation consistent, which is essential for data and high-frequency communication cables.

Fire performance in risers and plenums

Cables routed through shared building spaces increasingly require low-smoke halogen-free jackets that limit smoke and corrosive gas.

Shielding and separation

Foil and braid shielding plus wrapping and separation tapes control crosstalk and protect the cable core structure.

Consistent, high-speed production

Thin walls and fine conductors demand stable extrusion and precise stranding and taping at speed.

Recommended materials

Compounds for this application

HZDFR4100 thermoplastic LSZH suits communication cable sheathing; XD2200 provides low-smoke halogen-free insulation. Pair these with our shielding, wrapping and filling auxiliary materials for the full cable structure.

All materials
Recommended machinery

Equipment to produce it

All machinery
Physical and chemical foaming extrusion line

Physical / chemical foaming line

Foam-skin insulation for coaxial and data cables.

Double-twisting machine

Pair / double-twisting machine

Twisting of pairs for data and communication cable.

Automatic PLC taping machine

Automatic PLC taping machine

Shielding and separation taping with overlap control.

Selection & structure

  • Match insulation type (solid vs foam-skin) to the electrical target
  • Select LSZH jackets for riser / plenum and public-space routing
  • Plan shielding and wrapping layers with matched auxiliary materials
  • Confirm pair / core count and screening method for the construction

Why LSZH for this application

  • Compounds, shielding and wrapping materials from one source
  • Foaming, twisting and taping equipment matched to the cable build
  • Low-smoke halogen-free options for shared-space routing
  • Engineering support for construction and selection
Talk to our engineers

Ready to discuss Communication & Data Cable?

Tell us your specification and we will recommend matched materials and machinery, with samples and a quotation.

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